Ordering corrugated shipping boxes may seem straightforward. However, one wrong call can cost you money, delay a shipment, or lead to unhappy customers. That’s why our experts have put together this guide. Below, you’ll learn about the most common mistakes companies make when ordering corrugated shipping boxes. And, we’ll give you strategies for how to avoid them.
Choosing the Wrong Box Size
One of the most common mistakes is choosing the wrong box size. Of course, if you choose a box that’s too small, you’ll run into issues. But a box that’s too large can also cost you. You’ll spend more money on void filler, which cuts into your profit. Additionally, you won’t be able to fit as many boxes on a pallet, leading to higher logistics costs.
The best option is to get custom corrugated shipping boxes that are designed to fit your product. They should fit snugly, offering great protection while minimizing extra space and void filler. A qualified corrugated box manufacturer can help you determine what’s best for your specific needs.
Selecting the Wrong Wall or Flute
Choosing the wrong wall and flute can have massive implications for your packaging success. They play directly into the strength and cushioning power of your packaging.
Flutes are the wave-like lines or arches adhered to layer(s) of linerboard. The flutes give the linerboard extra strength and support to handle even the heaviest of items. They also offer extra layers of insulation, helping increase the crush-strength and puncture-resistance of your corrugated shipping boxes. Flutes come in different sizes, the most common being A, B, C, E, and F flutes. Learn more about these options in our in-depth guide.
The wall refers to the linerboard option you choose. Single-wall is one flute glued between two sheets of liner. Double-wall refers to two sheets of flutes glued between three sheets of liner. And triple-wall is three sheets of flutes glued between four sheets of liner. The heavier your product is, the more walls you’ll need. Get more details from our past blog.
Failing to Consider Vendor Managed Inventories
Electronic Vendor Managed Inventories, or eVMI is a powerful tool that helps businesses avoid stockouts and overstocking. This web-based system replenishes your packaging materials automatically. That way, you don’t have to worry about emergency orders, delayed deliveries, or damaged and outdated stock. And, the system adjusts for variances in demand, recognizing usage swings and demand needs immediately. Just scan the load tag barcode as the material is used, and your inventory will be replenished automatically.
Want to learn more about our complimentary eVMI program? Visit our dedicated page here.
Neglecting Sustainability Requirements
Today more than ever, consumers are looking for products that align with their sustainability values. And, governments are creating extended producer responsibility (EPR) regulations that affect the packaging space. If your packaging doesn’t meet consumer expectations and governmental regulations, you could be damaging your business.
Working with a supplier that prioritizes sustainable packaging is the answer. At Jamestown Container, all of our locations use the ultimate in lightweight, recycled linerboard from the Greenpac Mill. This state-of-the-art facility has one of the lowest amounts of paper mill landfill waste in the country and is the largest of its kind in North America. Additionally, we understand current EPR regulations and can guide you through the process.
Curious to know more about EPR regulations? Visit our in-depth blog here.
Choosing the Wrong Supplier
Choosing the wrong supplier could cost you in extended lead times, packaging stockouts, and more. You need a supplier that is dependable and understands your unique needs. At Jamestown Container, we strive to offer our customers the best service possible. We get to know your business, matching you with the best custom packaging solutions for your needs. We offer everything from corrugated shipping boxes and retail packaging to POP displays and more.
We also offer eVMI services for automatic replenishment of your packaging solutions. Our service helps improve efficiency, increase productivity, and reduce stress within your business. Additionally, we offer contract packaging services. Our team can assemble displays, pack products, and coordinate freight.
For over 70 years, Jamestown Container has been helping businesses get the right packaging solutions for their needs. We’d love to help you, too. Contact us today to get started.

